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Your Custom Nutraceutical Softgel Manufacturer
Preparing the oil & ingredients that will be filled inside the softgel. This requires equipment such as processing tanks, sieves & mills, vacuum homogenizers
The process of putting the ingredients and oil into a thin layer of gelatin and wrapping the fill material to create a softgel.
Removing excess moisture from the shell, allowing it to shrink, making the softgel more firm and durable.
We ensure all softgels are free of moisture issues & defects by inspecting the final product thoroughly
We have capabilities to manufacture any nutraceutical softgel formula. From sourcing each ingredient in your formula, to post filling inspection; we do it all at the best prices and the fastest lead times. We have the experience to help you formulate a new product for your target audience, or discuss with you how to properly scale your manufacturing. As your partner, it is our job for long-term softgel manufacturing success.
Custom Softgel Manufacturing
We specialize in manufacturing nutraceutical formula softgels. Softgels are some of the most popular forms of delivery method for vitamins & supplements.
Manufacturing Process of Softgels
Softgel encapsulation is a common practice, as it is very versatile. The process of producing a softgel capsule is comprised of four main stages:
- Preparing gelatin
- Preparing the fill
- Begin encapsulating the fill
- Finishing touches on filled softgels
Preparing the Gelatin
Preparing the gelatin capsule is the very first step in the process. To note, this process is not identical to the process of making veggie softgels. But to begin with gelatin softgels, you must get the ingredients for it together. The four main components are:
- Additives for various traits
Encapsulating Your Formula Inside A Softgel
Specifically, with softgels, the process of encapsulating the formula happens simultaneously as the shell is added to a machine along with the blend. This process all takes place in a room that is temperature-controlled and with a humidity of around 20%. Having optimal conditions for softgel manufacturing is key to producing a high-quality end product.
Drying & Finishing Process
The softgels will be put into a cool drum, which will rotate fast to help the gelatin congeal. The finished softgel will undergo further drying, which is a process that is comprised of a couple of steps:
- Tumble drying
- Drying tunnel
SMP Nutra Wants To Be Your Softgel Manufacturer
If you have a great formula that you want encapsulated within a softgel, work with us and we can get your softgels.
We work with some of the best contract manufacturers of softgel capsules. Here, we make the process streamlined for you and we will handle all the communication needed to get your softgel capsules for your formula. Fish oil is commonly administered in softgels, but there are tons of other supplements encapsulated within softgels.
The softgel manufacturing process can be tricky, but with the right equipment it will be a breeze. We are confident we can fulfill all your softgel manufacturing needs and we would be the best partner for you and your formulas. In addition, we are located in the USA, making a great advertisement point on your bottles, when you work with us.
Check Out Our Stock Private Label Softgel Products
Make sure to check out our stock private label softgel products. There, you can see what we believe is some of the best formulas that are on a level of their own. They possibly offer a wide variety of vitamins and nutrients that may be very beneficial. We also offer other stock products and they are just as important as our collagen products, they can be viewed here.